Banjo #015 – Curly Maple, Black Walnut, Purpleheart

banjo #015 pot
Banjo #015 – curly maple, black walnut, purpleheart

Banjo #015 is a custom build finished in May 2019. It is on its way to its new home with Brian in North Carolina.

This banjo has an 11″  block rim of curly Maple with a Dobson style tone ring. Rim cap, heel cap and accent rim layer are Black Walnut. Neck is 3 piece laminate of black walnut with center rib of purpleheart with a dual action truss rod accessible at the heel.

Fingerboard is oiled Purpleheart.  Headstock laminate (front and back) are  purpleheart with a headstock inlay of curly maple and mother of pearl. Instrument is finished with a penetrating oil finish. Banjo is set up with brass hardware and brass Gotoh planetary tuners, curved Beartown bridge and shop mounted goatskin head.

Set up is with a modest frailing scoop level with the head. Scale is 25.5″ with 19 frets. 5th string nut is at the 5th fret.  Tone is clear, with good sustain and clarity. Responsive in lower positions and up the neck.

With a 25.5″ scale this banjo can easily be tuned to G/C or A/D.

Beartown Banjo #015
Pot: 11” curly maple with black walnut cap and accent layer
Tone Ring: spun brass Dobson style
Brass Hardware: 18 brackets, double-pointed shoes, grooved tension hoop, bacon style nuts, Pigsah Hawk tailpiece, Gotoh tuners.
Neck: 3 piece laminated black walnut/purpleheart, 2 way truss rod adjustable at heel, ¾ inch dowel stick with brass horseshoe fastener
Fingerboard: Purpleheart 25.5 inch scale, Evo gold fretwire
Bridge: custom curved Beartown Bridge (maple/ebony)
Trim: black walnut heel capwith curly maple accent, purpleheart headstock laminate on top and bottom wioth curly male accent on top.
Ornamentation: mother of pearl side markers, headstock crescent planet of mother of pearl and Curly Maple
Strings:  10-11-15-24PB-10
Build date: May, 2019

Why “Beartown Banjo”?

The first question may be to ask, “Does Beartown refer to a place, or a state of mine?”  It just may be the latter.

About three decades ago, I was living a simple life.  I had earned a BS in college, and had no clue what to do or where to go.  The good news is, I had a banjo.  It was (is… I still have it) a kinda crummy Hondo banjo with a cast aluminum pot.  Sounded tinny, and the neck seemed to be made of willow.

Bus in death valley
Bussing in Anzo Borrego

After about a 6 month jaunt on the west coast squatting with parents and family, and travelling/living in my VW camper I had returned returned to the Finger Lakes to follow my dream… to be in the wine business.  Being dead broke, I secured a job in a local vineyard (actually a good place to start a career in wine) as a vineyard laborer.  Jobs included “suckering”, fruit thinning, pruning, pulling brush, digging holes, and so on.  It didn’t pay much, but I do look back fondly on that kinder, simpler era of my life.

Beartown road
Beartown Road circa 1987

I was fortunate to have a place to call home for a few years at that time.  It was my little piece of heaven nearby the vineyard at the end of a dead end road… you guessed it… “Beartown Road”.  There was a big wood stove that could hold several large armloads of wood, and burn it all in a few hours.  It sure heated the place when it was going, which was good because on a windy night the breeze would blow through the living room.  I had electricity, and a phone!  There was a well with a pitcher pump right in the front yard, and a sweet 3-hole outhouse: for momma, Pappas, and little one!  In the summer, it was sitting on the front porch, hanging at the swimming hole down the hill, playing around the bonfire.  In the winter it was hunkering down near the wood stove.  Plucking on the banjo, mostly by myself.  I had a strong belief that the banjo was the perfect tool to “woo” pretty ladies, which it proved to be.  Beartown road is where I met my late wife, Debra.

Hondo Banjo
First banjo (a few years later ~1995) and captive audience.

Life moved on faster that I can even remember.  Married, started a career as a winemaker, became a father, started a winery/restaurant with my wife.  It left little time for the banjo, other than entertaining the kids.  Truly my favorite audience!

After a 25 year run in the wine business, and over a dozen years owning a winery  and restaurant, Debra passed away.   My perspectives and roles in the wine & food biz shifted, and I spent more time playing the banjo (a Deering banjo that Debra had given my 10 years before).  And then, I realizing the need to have more banjos… Banjos from builders Steve Selin, Colin Vance (his #001) and a sweet turn of the century unmarked banjo (maybe Rettberg & Lange).

First “project” banjo.

This old banjo was in pretty rough shape… so off came the finger board, which was half falling off.  Twisted neck sanded close to flat, heel cut adjusted, dowel stick hole squared and shimmed, disassembled, cleaned up, etc, etc.  That’s when I said to myself, “Dave, you should just build your own banjo”.

So I did, and that’s a story for another day.

Thanks for reading!

Banjo #4 – “Josie” from Board to Banjo

Today Josie (I’m really not sure why she has that name) was strung up and played her first note.

Josie got her start about 6 weeks ago… cherry from nearby, purpleheart from South America.    I chose cherry due to its reputation for warm, rich tone.  This cherry wood is beautiful, and a joy to work with.  Purpleheart is very hard and stiff like black locust, which I’ve been very pleased with for tone rings, *and* it’s strikingly beautiful. (And a bit of a bear to work with!)

Slice, dice and glue…

12 identical cherry blocks ready for glue.

…glued and clamped to make one layer of the pot.

Fingerboard comes from a piece of purpleheart with a beautiful whirled figure, headstock and heel cap from a flat sawn, straight grained piece that displays an almost iridescent sheen.

Neck blank on the right is cherry, with a center laminate of purpleheart.

Turned around a time or two…  I love the grain figure of the cherry.

Everything almost ready for assembly.  Most of the hardware (exception: Japanese tuning machines) are made by craftsmen in the USA. 🙂

And it’s all together.  Dowel stick comes from extra neck blank material… chery & purpleheart.

After a day or two and a few hours playing, Josie is settling into her new skin.  Warm, focused, precise sound.  String spacing is a couple mm wider at nut than my other banjos. And strung with light gauge strings (25″ scale tuned to A/D) it’s easy to spend all day playing.

(Video is in Double C with med gauge strings)  🙂